For t-shirt printing and other promotional garments and merchandise, screen printing is often employed using one of three different methods. ‘Spot Color’ printing is the method most often used for a large variety of graphics. It is also the best suited method for such a task. Spot color printing is the appropriate procedure for graphic prints that aren’t photographic.
Ink colours used in remaking graphic images, are usually Pantone, as specified by the graphic designer. In order to isolate the hues of the ink in the image, Pantone coated or noncoated references are selected. An international colour reference used in publishing, printing and design whereby each colour is identified by a unique Pantone name and number and is called the Pantone matching system.
Branded promotional garments, or other merchandise where color identify and uniformity must stay constant, are particularly well suited for spot color printing.
Another method of t-shirt printing used is called ‘4 Colour Process’. This is the best way to print photographs and illustrations which contain broad colour ranges, tones, and graduations. Hard covers, paperbacks and periodicals all use the same four-colour process.
The transparent inks blend with one another on a plain white backdrop to recreate each of the colours and shades present in the original. It is a lot harder to process on fabric than it is on paper. However the method employed is essentially the same.
If you are going to use this kind of t-shirt printing it will obviously only work on white garments and will not work for coloured fabrics.
The cost for the print set up is going to be a lot higher than that of simple spot colour designs and is only good for the bigger print runs of 100+. When the t-shirt printers make full coloured images and put them on coloured fabrics this is called ‘Simulated process’. Using method similar to spot colour printing to achieve the overall look and feel of the original image the artwork is separated into various colours and shades.
Most t-shirt printers use this method, and it is especially popular when used to copy fantasy and heavy metal album artwork onto shirts to be sold by the band. This type of printing is the most expensive. For that reason, it is used entirely on large print runs. This is because it costs more to set up the colour separations, and it takes a greater number of colours to print the pictures.
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